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Palletizing robot
Browse: Release Date: 2018-12-06
Introduction of Handling Palletizing Robot
Product parameters of palletizing robot:
Robotic palletizing can fully automate the production line, completely replacing manual labor. Achieve production to achieve high efficiency and high quality; the handling robots are mainly four-axis and six-axis robots; the handling weight range is 1Kg-210Kg;
Power: three-phase, 5KW, 380V, 50HZ / 60Hz
Air pressure: 3 ~ 6 kg / cm2 Speed: 25 cases / minute
For random pallets, palletizing robots are the only option. Nonetheless, robot loading also faces many problems, and it will be more difficult if it is to be produced at a higher speed.
A robotic palletizer that handles random loading requires special software. Through the software, the robotic palletizer is connected to other parts of the production line, which is a huge improvement.
A robot used to build random pallets can be integrated into the factory's warehouse management system (WMS). Ideally, it will be the front end of WMS, working in coordination with warehouse software to produce mixed pallets.
Sophisticated software can also meet the demand for ready-to-stock pallets. Generally speaking, this means that after the products are palletized, the labels of some or all of the packaging containers must be facing outwards. Robotic palletizing equipment is another option for demanding applications: palletizing in refrigerated warehouses. In the field of consumer goods packaging, handling boxes in a freezer warehouse is one of the most difficult jobs. Workers have to frequently work alternately to keep their bodies warm, which indirectly reduces work efficiency and increases labor costs.
In a frozen environment, automated random access palletizers are not the right choice, because most automated random access palletizers use compressed air tubes that freeze in cold storage. Compared with the automatic palletizer, the size of the palletizing robot is more compact. This is particularly important because the space in the refrigerated warehouse is very valuable. However, there are some problems with the application of robots in frozen warehouses. Some suppliers are starting to design special palletizing robots for refrigerated warehouses.
When using palletizing robots, another important thing to consider is how the robots grasp a product. Vacuum grippers are the most common robotic arm-end tool (EOAT). Relatively speaking, they are cheap, easy to handle, and can efficiently load most loads. However, in some specific applications, the vacuum gripper also encounters problems, such as a porous substrate on the surface, a flexible package with a liquid content, or a package with an uneven surface.
Other EOAT options include a flip-type gripper, which can clamp both sides of a bag or other packaging form; a fork-type gripper, which is inserted into the bottom of the package to lift the package; and a bag-type gripper, which is a flip cover It is a hybrid of fork-type and fork-type grippers, whose fork part can wrap the bottom and sides of the package.
Other combinations of basic EOAT types are possible. A beverage packer encountered difficulties when palletizing filled and shrink-wrapped corrugated trays. A vacuum suction cup would tear the film off the tray.
Second, the characteristics of palletizing robot:
1. Simple structure and few parts. Therefore, the failure rate of parts is low, the performance is reliable, maintenance is simple,
Fewer inventory parts required.
2. Small footprint. It is beneficial to the layout of the production line in the customer's workshop, and can leave a large warehouse area. The palletizing robot can be set up in a narrow space and can be effectively used.
3. Strong applicability. When the size, volume, shape of the customer's product and the overall dimensions of the tray are changed, it only needs to be slightly modified on the touch screen. But the mechanical palletizer change is quite troublesome and even impossible.
4. Low energy consumption. The power of a mechanical palletizer is usually about 26KW, while the power of a palletizing robot is about 5KW. Significantly reduces customer operating costs.
5. All the controls can be operated on the screen of the control cabinet, and the operation is very simple.
6, just need to locate the starting point and placement point, the teaching method is simple and easy to understand.
With the development of China's economy and the advancement of science and technology, robots have been widely used in industries such as palletizing, gluing, spot welding, arc welding, spraying, handling, and measurement.
There are many reasons, including the type of packaging, factory environment, and customer needs, which make palletizing a "thorn" in the packaging factory. In order to overcome these difficulties, all aspects of the palletizing equipment are being improved, from the robot to the software that operates it. The demand for flexibility in the market is constantly growing. This trend has affected many aspects of packaging, and the latter part of the production line is no exception. Retail customers, especially those influential large supermarkets like Wal-Mart, often need to customize some random pallets, but they have to customize each pallet, and the form of pallets is only occasionally repeated. Moreover, the efficient production of such random pallets is difficult.
Robotic palletizing can fully automate the production line, completely replacing manual labor. Achieve production to achieve high efficiency and high quality; the handling robots are mainly four-axis and six-axis robots; the handling weight range is 1Kg-210Kg;
Application fields:
Home appliance packaging, food packaging, wood processing, metal processing, etc.

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