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Future development of the polishing industry-polishing robot
Browse: Release Date: 2019-08-10
Future development of the polishing industry-polishing robot
Although the traditional grinding method can improve the quality of the product, there are also many disadvantages:
1. Because of the damage of sparks and dust to the human body, it is impossible for each worker to engage in this work for a long time, forcing the company to recruit workers for a long time;
2. With the social and economic development, the wages and materials costs of workers have greatly increased, which has also greatly increased the cost of the company;
3. At work, workers generally judge whether the processing is completed based on experience and the quality of the processed products cannot be guaranteed;
4. Because people cannot concentrate on repetitive tasks for a long time, the work efficiency cannot be kept stable.
In order to solve these problems, our company developed a robot grinding equipment (automation equipment) in 2015, which refers to equipment that can cooperate with industrial robots for automatic grinding. Because grinding robots mostly adopt 5 or 6 degrees of freedom articulated structure, the arm has a large space for movement and can perform complex trajectory movements. So there is no such defect.
At present, Haiyuan's automation equipment with fully mature technology includes robot grinding belt machines, robot grinding wheels, robot grinding and polishing machines, and robot grinding and grinding heads. These types of models effectively solve the defects of traditional grinding and are inevitable for the development of polishing industry trend.
Let's take a look at the polishing robot:
1. Definition: Grinding and polishing robots are one of many types of modern industrial robots. They are used to replace the traditional manual grinding and polishing of workpieces.
2. Uses: It is mainly used for surface grinding of workpieces, deburring of edges and corners, grinding of welds, deburring of inner holes and inner holes, and processing of threaded holes.
3. Composition: Generally it is composed of teaching box, control cabinet, robot body, pressure sensor, grinding head assembly and other parts. Continuous trajectory control and point control can be realized under the control of a computer.
4. Application areas: bathroom hardware industry, IT industry, auto parts, industrial parts, medical equipment, wood building materials, furniture manufacturing, civilian products and other industries.
5, the main advantages: improve the quality of grinding and product smoothness to ensure consistency; improve productivity, continuous production 24 hours a day; improve the working conditions of workers, can work long-term in harmful environments; reduce the requirements of workers operating technology; shorten the product The cycle of modification and replacement reduces the corresponding investment equipment; the redevelopability, users can perform secondary programming according to different pieces. It has the characteristics of long-term grinding operation, ensuring high productivity, high quality and high stability of the product.
6, the main categories: according to the processing method of the workpiece can be divided into two types of tool-type grinding robots and workpiece-type grinding robots.
7. Development prospect: In the traditional manufacturing industry, polishing is the most basic process, but its cost accounts for 30% of the total cost. As labor costs are getting higher and higher, this type of job that does not require culture and technology is getting higher and higher salaries, and some even earn more than 10,000 yuan per month. Taking the bathroom industry as an example, if a polishing robot is used, the cost can be recovered in one and a half years. In addition, the product quality is better, and the polishing color is more uniform. Throughout the development of global industrialization, with the disappearance of demographic dividends, the reduction of product costs and the requirements for improved product quality, the market prospects for polishing robots are bright.
Customers generally have high requirements for the stability and accuracy of the robot.

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